Diamond Saw Blade Overview
A diamond saw blade is a high-performance cutting tool engineered with industrial-grade synthetic diamonds bonded to a steel core. Known for exceptional hardness, precision, and longevity, diamond saw blades are widely used in construction, stone fabrication, metalworking, and infrastructure projects. Their advanced cutting capabilities make them ideal for handling demanding materials such as reinforced concrete, granite, marble, ceramic tiles, asphalt, and composite materials.
Applications
Diamond saw blades are essential in building construction, roadwork, masonry cutting, tile installation, and stone processing. They are used with handheld saws, circular saws, angle grinders, and professional-grade cutting machines. Whether performing dry cuts on concrete or achieving mirror-smooth finishes on natural stone, these blades deliver superior efficiency and stability across diverse work environments.
Advantages
Diamond saw blades offer multiple benefits over traditional abrasive blades:
High Cutting Efficiency: Faster cutting with reduced friction.
Long Service Life: Industrial diamonds and durable bonding extend usage time.
Precision and Stability: Low vibration ensures cleaner, more accurate cuts.
Heat Resistance: Segment designs enhance cooling and minimize deformation.
Versatility: Compatible with a wide range of materials and machines.
Specification Table
| Model | Diameter | Bore Size | Segment Height | Segment Type | Application |
|---|---|---|---|---|---|
| DS-300 | 300 mm | 20/25.4 mm | 10 mm | Laser-welded | Concrete / Brick |
| DS-350 | 350 mm | 25.4 mm | 12 mm | Sintered | Granite / Marble |
| DS-400 | 400 mm | 25.4 mm | 12–15 mm | Brazed | Asphalt / Soft Stone |
Production Process
Diamond & Metal Powder Selection: Use high-purity synthetic diamonds and alloy powders.
Mixing & Cold Pressing: Uniform distribution of diamond particles.
Sintering or Hot-Pressing: Forms strong, durable segments.
Laser Welding or Silver Brazing: Secure segments to the steel core.
Core Tensioning: Ensures stability at high rotation speeds.
Finishing & Balancing: Guarantees smooth performance and reduced vibration.
Quality Testing: Includes cutting speed, wear rate, and safety inspections.
Usage Instructions
Verify machine compatibility before installation.
Ensure blade rotation direction matches tool markings.
Use proper cooling (water) for continuous wet cutting.
Avoid applying excessive pressure; let the blade cut naturally.
Inspect blade wear regularly and replace when segments wear down.
FAQ
Q: Can diamond blades cut metal?
A: Some models can cut non-ferrous metals, but specialized blades are recommended.
Q: Should I use wet or dry cutting?
A: Wet cutting improves cooling and extends blade life; dry cutting is suitable for short, intermittent cuts.
Q: How long does a diamond blade last?
A: Lifespan varies by material hardness, segment type, and operating conditions.
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